10 C.F.R. § 50.61 Fracture toughness requirements for protection against pressurized thermal shock events.
Title 10 - Energy
(a) Definitions. For the purposes of this section: (1) ASME Code means the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section III, Division I, “Rules for the Construction of Nuclear Power Plant Components,” edition and addenda and any limitations and modifications thereof as specified in §50.55a. (2) Pressurized Thermal Shock Event means an event or transient in pressurized water reactors (PWRs) causing severe overcooling (thermal shock) concurrent with or followed by significant pressure in the reactor vessel. (3) Reactor Vessel Beltline means the region of the reactor vessel (shell material including welds, heat affected zones and plates or forgings) that directly surrounds the effective height of the active core and adjacent regions of the reactor vessel that are predicted to experience sufficient neutron radiation damage to be considered in the selection of the most limiting material with regard to radiation damage. (4) RT (5) RT (6) EOL Fluence means the best-estimate neutron fluence projected for a specific vessel beltline material at the clad-base-metal interface on the inside surface of the vessel at the location where the material receives the highest fluence on the expiration date of the operating license. (7) RT (8) PTS Screening Criterion means the value of RTPTS for the vessel beltline material above which the plant cannot continue to operate without justification. (b) Requirements. (1) For each pressurized water nuclear power reactor for which an operating license has been issued, other than a nuclear power reactor facility for which the certifications required under §50.82(a)(1) have been submitted, the licensee shall have projected values of RTPTS, accepted by the NRC, for each reactor vessel beltline material for the EOL fluence of the material. The assessment of RTPTS must use the calculation procedures given in paragraph (c)(1) of this section, except as provided in paragraphs (c)(2) and (c)(3) of this section. The assessment must specify the bases for the projected value of RTPTS for each vessel beltline material, including the assumptions regarding core loading patterns, and must specify the copper and nickel contents and the fluence value used in the calculation for each beltline material. This assessment must be updated whenever there is a significant2 2 Changes to RTPTS values are considered significant if either the previous value or the current value, or both values, exceed the screening criterion prior to the expiration of the operating license, including any renewed term, if applicable for the plant. (2) The pressurized thermal shock (PTS) screening criterion is 270 °F for plates, forgings, and axial weld materials, and 300 °F for circumferential weld materials. For the purpose of comparison with this criterion, the value of RTPTS for the reactor vessel must be evaluated according to the procedures of paragraph (c) of this section, for each weld and plate, or forging, in the reactor vessel beltline. RTPTS must be determined for each vessel beltline material using the EOL fluence for that material. (3) For each pressurized water nuclear power reactor for which the value of RTPTS for any material in the beltline is projected to exceed the PTS screening criterion using the EOL fluence, the licensee shall implement those flux reduction programs that are reasonably practicable to avoid exceeding the PTS screening criterion set forth in paragraph (b)(2) of this section. The schedule for implementation of flux reduction measures may take into account the schedule for submittal and anticipated approval by the Director, Office of Nuclear Reactor Regulation, of detailed plant-specific analyses, submitted to demonstrate acceptable risk with RTPTS above the screening limit due to plant modifications, new information or new analysis techniques. (4) For each pressurized water nuclear power reactor for which the analysis required by paragraph (b)(3) of this section indicates that no reasonably practicable flux reduction program will prevent RTPTS from exceeding the PTS screening criterion using the EOL fluence, the licensee shall submit a safety analysis to determine what, if any, modifications to equipment, systems, and operation are necessary to prevent potential failure of the reactor vessel as a result of postulated PTS events if continued operation beyond the screening criterion is allowed. In the analysis, the licensee may determine the properties of the reactor vessel materials based on available information, research results, and plant surveillance data, and may use probabilistic fracture mechanics techniques. This analysis must be submitted at least three years before RTPTS is projected to exceed the PTS screening criterion. (5) After consideration of the licensee's analyses, including effects of proposed corrective actions, if any, submitted in accordance with paragraphs (b)(3) and (b)(4) of this section, the Director, Office of Nuclear Reactor Regulation, may, on a case-by-case basis, approve operation of the facility with RTPTS in excess of the PTS screening criterion. The Director, Office of Nuclear Reactor Regulation, will consider factors significantly affecting the potential for failure of the reactor vessel in reaching a decision. (6) If the Director, Office of Nuclear Reactor Regulation, concludes, pursuant to paragraph (b)(5) of this section, that operation of the facility with RTPTS in excess of the PTS screening criterion cannot be approved on the basis of the licensee's analyses submitted in accordance with paragraphs (b)(3) and (b)(4) of this section, the licensee shall request and receive approval by the Director, Office of Nuclear Reactor Regulation, prior to any operation beyond the criterion. The request must be based upon modifications to equipment, systems, and operation of the facility in addition to those previously proposed in the submitted analyses that would reduce the potential for failure of the reactor vessel due to PTS events, or upon further analyses based upon new information or improved methodology. (7) If the limiting RTPTS value of the plant is projected to exceed the screening criteria in paragraph (b)(2), or the criteria in paragraphs (b)(3) through (b)(6) of this section cannot be satisfied, the reactor vessel beltline may be given a thermal annealing treatment to recover the fracture toughness of the material, subject to the requirements of §50.66. The reactor vessel may continue to be operated only for that service period within which the predicted fracture toughness of the vessel beltline materials satisfy the requirements of paragraphs (b)(2) through (b)(6) of this section, with RTPTS accounting for the effects of annealing and subsequent irradiation. (c) Calculation of RT (1) Equation 1 must be used to calculate values of RTNDT for each weld and plate, or forging, in the reactor vessel beltline. Equation 1: RTNDT = RT (i) If a measured value of RT 3 The class of material for estimating RT (ii) For generic values of weld metal, the following generic mean values must be used unless justification for different values is provided: 0 °F for welds made with Linde 80 flux, and −56 °F for welds made with Linde 0091, 1092 and 124 and ARCOS B–5 weld fluxes. (iii) M means the margin to be added to account for uncertainties in the values of RT (A) In Equation 2, σU is the standard deviation for RT (B) In Equation 2, σ (iv) ΔRTNDT is the mean value of the transition temperature shift, or change in RTNDT, due to irradiation, and must be calculated using Equation 3. Equation 3: ΔRTNDT = (CF)f (A) CF (°F) is the chemistry factor, which is a function of copper and nickel content. CF is given in table 1 for welds and in table 2 for base metal (plates and forgings). Linear interpolation is permitted. In tables 1 and 2, “Wt − % copper” and “Wt − % nickel” are the best-estimate values for the material, which will normally be the mean of the measured values for a plate or forging. For a weld, the best estimate values will normally be the mean of the measured values for a weld deposit made using the same weld wire heat number as the critical vessel weld. If these values are not available, the upper limiting values given in the material specifications to which the vessel material was fabricated may be used. If not available, conservative estimates (mean plus one standard deviation) based on generic data4 4 Data from reactor vessels fabricated to the same material specification in the same shop as the vessel in question and in the same time period is an example of “generic data.” (B) f is the best estimate neutron fluence, in units of 1019 n/cm2 (E greater than 1 MeV), at the clad-base-metal interface on the inside surface of the vessel at the location where the material in question receives the highest fluence for the period of service in question. As specified in this paragraph, the EOL fluence for the vessel beltline material is used in calculating KRTPTS. (v) Equation 4 must be used for determining RTPTS using equation 3 with EOL fluence values for determining ΔRTPTS. Equation 4: RTPTS = RT (2) To verify that RTNDT for each vessel beltline material is a bounding value for the specific reactor vessel, licensees shall consider plant-specific information that could affect the level of embrittlement. This information includes but is not limited to the reactor vessel operating temperature and any related surveillance program5 5 Surveillance program results means any data that demonstrates the embrittlement trends for the limiting beltline material, including but not limited to data from test reactors or from surveillance programs at other plants with or without surveillance program integrated per 10 CFR part 50, appendix H. (i) Results from the plant-specific surveillance program must be integrated into the RTNDT estimate if the plant-specific surveillance data has been deemed credible as judged by the following criteria: (A) The materials in the surveillance capsules must be those which are the controlling materials with regard to radiation embrittlement. (B) Scatter in the plots of Charpy energy versus temperature for the irradiated and unirradiated conditions must be small enough to permit the determination of the 30-foot-pound temperature unambiguously. (C) Where there are two or more sets of surveillance data from one reactor, the scatter of ΔRTNDT values must be less than 28 °F for welds and 17 °F for base metal. Even if the range in the capsule fluences is large (two or more orders of magnitude), the scatter may not exceed twice those values. (D) The irradiation temperature of the Charpy specimens in the capsule must equal the vessel wall temperature at the cladding/base metal interface within ±25 °F. (E) The surveillance data for the correlation monitor material in the capsule, if present, must fall within the scatter band of the data base for the material. (ii)(A) Surveillance data deemed credible according to the criteria of paragraph (c)(2)(i) of this section must be used to determine a material-specific value of CF for use in Equation 3. A material-specific value of CF is determined from Equation 5. (B) In Equation 5, “n” is the number of surveillance data points, “Ai” is the measured value of ΔRTNDT and “fi” is the fluence for each surveillance data point. If there is clear evidence that the copper and nickel content of the surveillance weld differs from the vessel weld, i.e. differs from the average for the weld wire heat number associated with the vessel weld and the surveillance weld, the measured values of ΔRTNDT must be adjusted for differences in copper and nickel content by multiplying them by the ratio of the chemistry factor for the vessel material to that for the surveillance weld. (iii) For cases in which the results from a credible plant-specific surveillance program are used, the value of σ (iv) The use of results from the plant-specific surveillance program may result in an RTNDT that is higher or lower than those determined in paragraph (c)(1). (3) Any information that is believed to improve the accuracy of the RTPTS value significantly must be reported to the Director, Office of Nuclear Reactor Regulation. Any value of RTPTS that has been modified using the procedures of paragraph (c)(2) of this section is subject to the approval of the Director, Office of Nuclear Reactor Regulation, when used as provided in this section. [60 FR 65468, Dec. 19, 1995, as amended at 61 FR 39300, July 29, 1996]
Title 10: Energy
PART 50—DOMESTIC LICENSING OF PRODUCTION AND UTILIZATION FACILITIES
Issuance, Limitations, and Conditions of Licenses and Construction Permits
§ 50.61 Fracture toughness requirements for protection against pressurized thermal shock events.
Table 1_Chemistry Factor for Weld Metals, °F---------------------------------------------------------------------------------------------------------------- Nickel, wt-% Copper, wt-% ------------------------------------------------ 0 0.20 0.40 0.60 0.80 1.00 1.20----------------------------------------------------------------------------------------------------------------0.............................................................. 20 20 20 20 20 20 200.01........................................................... 20 20 20 20 20 20 200.02........................................................... 21 26 27 27 27 27 270.03........................................................... 22 35 41 41 41 41 410.04........................................................... 24 43 54 54 54 54 540.05........................................................... 26 49 67 68 68 68 680.06........................................................... 29 52 77 82 82 82 820.07........................................................... 32 55 85 95 95 95 950.08........................................................... 36 58 90 106 108 108 1080.09........................................................... 40 61 94 115 122 122 1220.10........................................................... 44 65 97 122 133 135 1350.11........................................................... 49 68 101 130 144 148 1480.12........................................................... 52 72 103 135 153 161 1610.13........................................................... 58 76 106 139 162 172 1760.14........................................................... 61 79 109 142 168 182 1880.15........................................................... 66 84 112 146 175 191 2000.16........................................................... 70 88 115 149 178 199 2110.17........................................................... 75 92 119 151 184 207 2210.18........................................................... 79 95 122 154 187 214 2300.19........................................................... 83 100 126 157 191 220 2380.20........................................................... 88 104 129 160 194 223 2450.21........................................................... 92 108 133 164 197 229 2520.22........................................................... 97 112 137 167 200 232 2570.23........................................................... 101 117 140 169 203 236 2630.24........................................................... 105 121 144 173 206 239 2680.25........................................................... 110 126 148 176 209 243 2720.26........................................................... 113 130 151 180 212 246 2760.27........................................................... 119 134 155 184 216 249 2800.28........................................................... 122 138 160 187 218 251 2840.29........................................................... 128 142 164 191 222 254 2870.30........................................................... 131 146 167 194 225 257 2900.31........................................................... 136 151 172 198 228 260 2930.32........................................................... 140 155 175 202 231 263 2960.33........................................................... 144 160 180 205 234 266 2990.34........................................................... 149 164 184 209 238 269 3020.35........................................................... 153 168 187 212 241 272 3050.36........................................................... 158 172 191 216 245 275 3080.37........................................................... 162 177 196 220 248 278 3110.38........................................................... 166 182 200 223 250 281 3140.39........................................................... 171 185 203 227 254 285 3170.40........................................................... 175 189 207 231 257 288 320----------------------------------------------------------------------------------------------------------------
Table 2_Chemistry Factor for Base Metals, °F---------------------------------------------------------------------------------------------------------------- Nickel, wt-% Copper, wt-% ------------------------------------------------ 0 0.20 0.40 0.60 0.80 1.00 1.20----------------------------------------------------------------------------------------------------------------0.............................................................. 20 20 20 20 20 20 200.01........................................................... 20 20 20 20 20 20 200.02........................................................... 20 20 20 20 20 20 200.03........................................................... 20 20 20 20 20 20 200.04........................................................... 22 26 26 26 26 26 260.05........................................................... 25 31 31 31 31 31 310.06........................................................... 28 37 37 37 37 37 370.07........................................................... 31 43 44 44 44 44 440.08........................................................... 34 48 51 51 51 51 510.09........................................................... 37 53 58 58 58 58 580.10........................................................... 41 58 65 65 67 67 670.11........................................................... 45 62 72 74 77 77 770.12........................................................... 49 67 79 83 86 86 860.13........................................................... 53 71 85 91 96 96 960.14........................................................... 57 75 91 100 105 106 1060.15........................................................... 61 80 99 110 115 117 1170.16........................................................... 65 84 104 118 123 125 1250.17........................................................... 69 88 110 127 132 135 1350.18........................................................... 73 92 115 134 141 144 1440.19........................................................... 78 97 120 142 150 154 1540.20........................................................... 82 102 125 149 159 164 1650.21........................................................... 86 107 129 155 167 172 1740.22........................................................... 91 112 134 161 176 181 1840.23........................................................... 95 117 138 167 184 190 1940.24........................................................... 100 121 143 172 191 199 2040.25........................................................... 104 126 148 176 199 208 2140.26........................................................... 109 130 151 180 205 216 2210.27........................................................... 114 134 155 184 211 225 2300.28........................................................... 119 138 160 187 216 233 2390.29........................................................... 124 142 164 191 221 241 2480.30........................................................... 129 146 167 194 225 249 2570.31........................................................... 134 151 172 198 228 255 2660.32........................................................... 139 155 175 202 231 260 2740.33........................................................... 144 160 180 205 234 264 2820.34........................................................... 149 164 184 209 238 268 2900.35........................................................... 153 168 187 212 241 272 2980.36........................................................... 158 173 191 216 245 275 3030.37........................................................... 162 177 196 220 248 278 3080.38........................................................... 166 182 200 223 250 281 3130.39........................................................... 171 185 203 227 254 285 3170.40........................................................... 175 189 207 231 257 288 320----------------------------------------------------------------------------------------------------------------
