49 C.F.R. § 179.200-7   Materials.


Title 49 - Transportation


Title 49: Transportation
PART 179—SPECIFICATIONS FOR TANK CARS
Subpart D—Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW)

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§ 179.200-7   Materials.

(a) Plate material used to fabricate the tank and, when used, expansion dome or manway nozzle material, must meet one of the following specifications with the indicated minimum tensile strength and elongation in the welded condition.

(b) Carbon steel plate: The maximum allowable carbon content must be 0.31 percent when the individual specification allows carbon content greater than this amount. The plates may be clad with other approved materials:

 ------------------------------------------------------------------------                                              Minimum         Minimum                                              tensile      elongation in                                             strength        2 inches             Specifications                  (p.s.i.)     (percent) weld                                              welded           metal                                           condition \1\  (longitudinal)------------------------------------------------------------------------AAR TC 128, Gr. B.......................          81,000              19ASTM A 516 \2\..........................          70,000             20------------------------------------------------------------------------\1\ Minimum stresses to be used in calculations.\2\ This specification is incorporated by reference (IBR, see §  171.7 of this subchapter).

(c) Aluminum alloy plate: Aluminum alloy plate must be suitable for welding and comply with one of the following specifications (IBR, see §171.7 of this subchapter):

 ------------------------------------------------------------------------                                               Minimum        Minimum                                               tensile     elongation in                                              strength       2 inches              Specifications                  (p.s.i.)      (percent) 0                                               welded       temper weld                                              condition        metal                                                \3,4\     (longitudinal)------------------------------------------------------------------------ASTM B 209, Alloy 5052 \1\................        25,000             18ASTM B 209, Alloy 5083 \2\................        38,000             16ASTM B 209, Alloy 5086 \1\................        35,000             14ASTM B 209, Alloy 5154 \1\................        30,000             18ASTM B 209, Alloy 5254 \1\................        30,000             18ASTM B 209, Alloy 5454 \1\................        31,000             18ASTM B 209, Alloy 5652 \1\................        25,000             18------------------------------------------------------------------------\1\ For fabrication, the parent plate material may be 0, H112, or H32  temper, but design calculations must be based on minimum tensile  strength shown.\2\ 0 temper only.\3\ Weld filler metal 5556 must not be used.\4\ Maximum stresses to be used in calculations.

(d) High alloy steel plate: High alloy steel plate must comply with one of the following specifications:

 ------------------------------------------------------------------------                                               Minimum                                               tensile        Minimum                                              strength     elongation in              Specifications                  (p.s.i.)       2 inches                                               welded     (percent) weld                                              condition        metal                                                 \1\      (longitudinal)------------------------------------------------------------------------ASTM A 240/A 240M (incorporated by                75,000             30 reference; see § 171.7 of this subchapter), Type 304....................ASTM A 240/A 240M (incorporated by                70,000             30 reference; see § 171.7 of this subchapter), Type 304L...................ASTM A 240/A 240M (incorporated by                75,000             30 reference; see § 171.7 of this subchapter), Type 316....................ASTM A 240/A 240M (incorporated by                70,000             30 reference; see § 171.7 of this subchapter), Type 316L...................------------------------------------------------------------------------\1\ Maximum stresses to be used in calculations.\2\ High alloy steel materials used to fabricate tank and expansion  dome, when used, must be tested in accordance with Practice A of ASTM  Specification A 262 titled, ``Standard Practices for Detecting  Susceptibility to Intergranular Attack in Austenitic Stainless  Steels'' (IBR; see § 171.7 of this subchapter). If the specimen  does not pass Practice A, Practice B or C must be used and the  corrosion rates may not exceed the following:
 ------------------------------------------------------------------------                                                               Corrosion           Test procedure                    Material            rate                                                                i.p.m.------------------------------------------------------------------------Practice B..........................  Types 304, 304L, 316,       0.0040                                       and 316L.Practice C..........................  Type 304L.............       .0020------------------------------------------------------------------------Type 304L and Type 316L test specimens must be given a sensitizing  treatment prior to testing. (A typical sensitizing treatment is 1 hour  at 1250 F.)

(e) Nickel plate: Nickel plate must comply with the following specification (IBR, see §171.7 of this subchapter):

 ------------------------------------------------------------------------                                                Minimum                                                tensile       Minimum                                               strength    elongation in               Specifications                    (psi)       2 inches                                                welded    (percent) weld                                               condition       metal                                                  \1\     (longitudinal)------------------------------------------------------------------------ASTM B 162 \2\..............................      40,000            20------------------------------------------------------------------------

(f) Manganese-molybdenum steel plate: Manganese-molybdenum steel plate must be suitable for fusion welding and comply with the following specification (IBR, see §171.7 of this subchapter):

 ------------------------------------------------------------------------                                                Minimum                                                tensile       Minimum                                               strength    elongation in               Specifications                  (p.s.i.)      2 inches                                                welded    (percent) weld                                               condition       metal                                                  \1\     (longitudinal)------------------------------------------------------------------------ASTM A 302, Gr. B...........................      80,000            20------------------------------------------------------------------------\1\ Maximum stresses to be used in calculations.

(g) All parts and items of construction in contact with the lading must be made of material compatible with plate material and not subject to rapid deterioration by the lading, or be coated or lined with suitable corrosion resistant material.

(h) All external projections that may be in contact with the lading and all castings, forgings, or fabrications used for fittings or attachments to tank and expansion dome, when used, in contact with lading must be made of material to an approved specification. See AAR Specifications for Tank Cars, appendix M, M4.05 (IBR, see §171.7 of this subchapter) for approved material specifications for castings for fittings.

[Amdt. 179–10, 36 FR 21349, Nov. 9, 1971; 36 FR 21893, Nov. 17, 1971, as amended by Amdt.179–28, 46 FR 49906, Oct. 8, 1981; Amdt. 179–40, 52 FR 13046, Apr. 20, 1987; Amdt. 179–52, 61 FR 28680, June 5, 1996; 66 FR 45186, Aug. 28, 2001; 67 FR 51660, Aug. 8, 2002; 68 FR 75761, Dec. 31, 2003; 70 FR 34076, June 13, 2005]

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