30 C.F.R. Subpart D—Machines Assembled With Certified or Explosion-Proof Components, Field Modifications of Approved Machines, and Permits To Use Experimental Equipment


Title 30 - Mineral Resources


Title 30: Mineral Resources
PART 18—ELECTRIC MOTOR-DRIVEN MINE EQUIPMENT AND ACCESSORIES

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Subpart D—Machines Assembled With Certified or Explosion-Proof Components, Field Modifications of Approved Machines, and Permits To Use Experimental Equipment

§ 18.80   Approval of machines assembled with certified or explosion-proof components.

(a) A machine may be a new assembly, or a machine rebuilt to perform a service that is different from the original function, or a machine converted from nonpermissible to permissible status, or a machine converted from direct- to alternating-current power or vice versa. Properly identified components that have been investigated and accepted for application on approved machines will be accepted in lieu of certified components.

(b) A single layout drawing (see Figure 1 in Appendix II) or photographs will be acceptable to identify a machine that was assembled with certified or explosion-proof components. The following information shall be furnished:

(1) Overall dimensions.

(2) Wiring diagram.

(3) List of all components (see Figure 2 in Appendix II) identifying each according to its certification number or the approval number of the machine of which the component was a part.

(4) Specifications for:

(i) Overcurrent protection of motors.

(ii) All wiring between components, including mechanical protection such as hose conduits and clamps.

(iii) Portable cable, including the type, length, outside diameter, and number and size of conductors.

(iv) Insulated strain clamp for machine end of portable cable.

(v) Short-circuit protection to be provided at outby end of portable cable.

(c) MSHA reserves the right to inspect and to retest any component(s) that had been in previous service, as it deems appropriate.

(d) When MSHA has determined that all applicable requirements of this part have been met, the applicant will be authorized to attach an approval plate to each machine that is built in strict accordance with the drawings and specifications filed with MSHA and listed with MSHA's formal approval. A design of the approval plate will accompany the notification of approval. (Refer to §§18.10 and 18.11.)

(e) Approvals are issued only by Approval and Certification Center, Box 201B Industrial Park Road, Dallas Pike, Triadelphia, W. Va. 26049.

[33 FR 4660, Mar. 19, 1968, as amended at 43 FR 12314, Mar. 24, 1978; 52 FR 17514, May 8, 1987]

§ 18.81   Field modification of approved (permissible) equipment; application for approval of modification; approval of plans for modification before modification.

(a) An owner of approved (permissible) equipment who desires to make modifications in such equipment shall apply in writing to make such modifications. The application, together with the plans of modifications, shall be filed with Approval and Certification Center, RR 1, Box 251, Industrial Park Road, Triadelphia, WV 26059.

(b) Proposed modifications shall conform with the applicable requirements of subpart B of this part, and shall not substantially alter the basic functional design that was originally approved for the equipment.

(c) Upon receipt of the application for modification, and after such examination and investigation as may be deemed necessary by MSHA, MSHA will notify the owner and the District office of the mine workers' organization having jurisdiction at the mine where such equipment is to be operated stating the modifications which are proposed to be made and MSHA's action thereon.

[33 FR 4660, Mar. 19, 1968, as amended at 43 FR 12314, Mar. 24, 1978; 60 FR 35693, July 11, 1995]

§ 18.82   Permit to use experimental electric face equipment in a gassy mine or tunnel.

(a) Application for permit. An application for a permit to use experimental electric face equipment in a gassy mine or tunnel will be considered only when submitted by the user of the equipment. The user shall submit a written application to the Assistant Secretary of Labor for Mine Safety and Health, 1100 Wilson Blvd., Room 2322, Arlington, Virginia 22209–3939, and send a copy to Approval and Certification Center, RR 1, Box 251, Industrial Park Road, Triadelphia, WV 26059.

(b) Requirements—(1) Constructional. (i) Experimental equipment shall be so constructed that it will not constitute a fire or explosion hazard.

(ii) Enclosures designed as explosion-proof, unless already certified, or components of previously approved (permissible) machines, shall be submitted to MSHA for inspection and test and shall meet the applicable design requirements of subpart B of this part. Components designed as intrinsically safe also shall be submitted to MSHA for investigation.

(iii) MSHA may, at its discretion, waive the requirements for detailed drawings of component parts, inspections, and tests provided satisfactory evidence is submitted that an enclosure has been certified, or otherwise accepted by a reputable testing agency whose standards are substantially equivalent to those set forth in subpart B of this part.

(2) Specifications. The specifications for experimental equipment shall include a layout drawing (see Figure 1 in Appendix II) or photograph(s) with the components, including overcurrent-protective device(s) with setting(s) identified thereon or separately; a wiring diagram; and descriptive material necessary to insure safe operation of the equipment. Drawings already filed with MSHA need not be duplicated by the applicant, but shall be properly identified.

(c) Final inspection. Unless equipment is delivered to MSHA for investigation, the applicant shall notify Approval and Certification Center, RR 1, Box 251, Industrial Park Road, Triadelphia, WV 26059, when and where the experimental equipment will be ready for inspection by a representative of MSHA before installing it on a trial basis. Such inspection shall be completed before a permit will be issued.

(d) Issuance of permit. When the inspection discloses full compliance with the applicable requirements of this subpart, the Assistant Secretary will issue a permit sanctioning the operation of a single unit in a gassy mine or tunnel, as designated in the application. If the applicant is not the assembler of the equipment, a copy of the permit also may be sent to the assembler.

(e) Duration of permit. A permit will be effective for a period of 6 months. For a valid reason, to be stated in a written application, the Administrator of MSHA may grant an extension of a permit for an additional period, not exceeding 6 months. Further extension will be granted only where, after investigation, the Assistant Secretary finds that for reasons beyond the control of the user, it has not been possible to complete the experiment within the period covered by the extended permit.

(f) Permit label. With the notification granting a permit, the applicant will receive a photographic copy of a permit label bearing the following:

(1) Emblem of the Mine Safety and Health Administration.

(2) Permit number.

(3) Expiration date of the permit.

(4) Name of machine.

(5) Name of the user and mine or tunnel.

The applicant shall attach the photographic copy of the permit label, or replica thereof, to the experimental equipment. If a photograph is used, a clear plastic covering shall be provided for it.

(g) Withdrawal of permit. The Assistant Secretary may rescind, for cause, any permit granted under this subpart.

[33 FR 4660, Mar. 19, 1968, as amended at 43 FR 12314, Mar. 24, 1978; 52 FR 17514, May 8, 1987; 60 FR 35693, July 11, 1995; 67 FR 38384, June 4, 2002]

Appendix I to Subpart D of Part 18
                             LIST OF TABLES------------------------------------------------------------------------ Table  No.                                 Title------------------------------------------------------------------------      1  Portable power cable ampacities_600 volts.      2  Portable cord ampacities_600 volts.      3  Portable power cable ampacities_601 to 5,000 volts.      4  Normal diameter of round cables with tolerances in inches_600          volts.      5  Nominal dimension of flat cables with tolerances in inches_600          volts.      6  Nominal diameter of heavy jacketed cords with tolerances in          inches_600 volts.      7  Nominal diameter of three-conductor portable power cables with          tolerances in inches_601 to 5,000 volts.      8  Fuse ratings or instantaneous settings of circuit breakers for          short-circuit protection of portable cables.      9  Specifications for portable cables longer than 500 feet.------------------------------------------------------------------------
       Table 1_Portable Power Cable Ampacities_600 Volts (Amperes Per Conductor Based on 60 °C. Copper                                         Temperature_40 °C. Ambient)----------------------------------------------------------------------------------------------------------------                                                      2-           3-                                       Single     conductor,   conductor,     Conductor size_AWG or MCM       conductor     round or     round or   4-conductor  5-conductor  6-conductor                                                     flat         flat----------------------------------------------------------------------------------------------------------------8.................................           45           40           35           30           25           206.................................           60           50           50           40           35           304.................................           85           70           65           55           45           353.................................           95           80           75           65           55           452.................................          110           95           90           75           65           551.................................          130          110          100           85           75           651/0...............................          150          130          120          100           90           802/0...............................          175          150          135          115          105           953/0...............................          205          175          155          130          120          1104/0...............................          235          200          180          150          140          130250...............................          275          220          200          160  ...........  ...........300...............................          305          240          220          175  ...........  ...........350...............................          345          240          235          190  ...........  ...........400...............................          375          280          250          200  ...........  ...........450...............................          400          300          270          215  ...........  ...........500...............................          425          320          290          230  ...........  ...........----------------------------------------------------------------------------------------------------------------
   Table 2_Portable Cord Ampacities_600 Volts (Amperes Per Conductor Based on 60 °C. Copper Temperature_40                                                °C. Ambient)----------------------------------------------------------------------------------------------------------------             Conductor size_AWG                  1-3 conductor          4-6 conductor          7-9 conductor----------------------------------------------------------------------------------------------------------------14.........................................                     15                     12                      812.........................................                     20                     16                     1110.........................................                     25                     20                     14----------------------------------------------------------------------------------------------------------------
  Table 3_Portable Power Cable Ampacities_601 to 5,000 Volts (Amperes Per Conductor Based on 75 °C. Copper                                         Temperature_40 °C. Ambient)----------------------------------------------------------------------------------------------------------------                                   3-conductor types G-GC and SIIC-GC      3-conductor type SHD-GC 2,001-5,000   Conductor size_AWG or MCM                  2,000 volts                                 volts----------------------------------------------------------------------------------------------------------------6.............................                                       65                                       654.............................                                       85                                       853.............................                                      100                                      1002.............................                                      115                                      1151.............................                                      130                                      1301/0...........................                                      145                                      1452/0...........................                                      170                                      1703/0...........................                                      195                                      1954/0...........................                                      220                                      220250...........................                                      245                                      245300...........................                                      275                                      275350...........................                                      305                                      305----------------------------------------------------------------------------------------------------------------
                                      Table 4_Nominal Diameters of Round Cables With Tolerances in Inches_600 Volts--------------------------------------------------------------------------------------------------------------------------------------------------------                                                    2-conductor                 3-conductor                                               6-conductor                                            -------------------------------------------------------                                  -------------------                                                                                            Type           4-               5-    Conductor size_AWG or MCM       Single   Types W    Type     Type              Type    PCG, 3   conductor_Types  conductor_Types                                  conductor  & G   PG, 2    PCG, 3  Types W   PG, 3   power, 2     W & G        W & G      Type w  Tolerance                                             twisted   power    power,  & G   power,  control,                                                                ground            ground   ground--------------------------------------------------------------------------------------------------------------------------------------------------------8...............................      0.44      0.81     0.84     0.94     0.91     0.93      1.03         0.99             1.07         1.18  ±0                                                                                                                                                    .036...............................       .51       .93      .93      .98     1.01     1.03      1.18         1.10             1.21         1.31  ±.                                                                                                                                                     034...............................       .57      1.08     1.08     1.10     1.17     1.20      1.29         1.27             1.40         1.52  ±.                                                                                                                                                     033...............................       .63      1.17     1.17     1.20     1.24     1.27      1.31         1.34             1.48         1.61  ±.                                                                                                                                                     032...............................       .66      1.27     1.27     1.29     1.34     1.34      1.39         1.48             1.61         1.75  ±.                                                                                                                                                     031...............................       .74      1.44     1.44     1.44     1.51     1.52      1.52         1.68             1.88         2.05  ±.                                                                                                                                                     031/0.............................       .77      1.52     1.52     1.52     1.65     1.68      1.68         1.79             1.96         2.13  ±.                                                                                                                                                     042/0.............................       .82      1.65     1.65     1.65     1.75     1.79      1.79         1.93             2.13         2.32  ±.                                                                                                                                                     043/0.............................       .87      1.77     1.77     1.77     1.89     1.93      1.93         2.07             2.26         2.49  ±.                                                                                                                                                     054/0.............................       .93      1.92     1.92     1.92     2.04     2.13      2.13         2.26             2.46         2.71  ±.                                                                                                                                                     05250.............................      1.03      2.16     2.16     2.16     2.39     2.39      2.39         2.66      ...............  .......  ±.                                                                                                                                                     06300.............................      1.09      2.32  .......  .......     2.56  .......  ........         2.84      ...............  .......  ±.                                                                                                                                                     06350.............................      1.15      2.43  .......  .......     2.68  .......  ........         2.98      ...............  .......  ±.                                                                                                                                                     06400.............................      1.20      2.57  .......  .......     2.82  .......  ........         3.14      ...............  .......  ±.                                                                                                                                                     06450.............................      1.26      2.67  .......  .......     2.94  .......  ........         3.26      ...............  .......  ±.                                                                                                                                                     06500.............................      1.31      2.76  .......  .......     3.03  .......  ........         3.40      ...............  .......  ±.                                                                                                                                                     06--------------------------------------------------------------------------------------------------------------------------------------------------------
                                      Table 5_Nominal Dimensions of Flat Cables With Tolerances in Inches_600 Volts--------------------------------------------------------------------------------------------------------------------------------------------------------                                                                    2-conductor                                             3-conductor_Type G                                 -----------------------------------------------------------------------------------------------------------------------                                                  Type W                                  Type G                         Major               Minor       Conductor size_AWG        -----------------------------------------------------------------------------------------------------------------------                                         Major               Minor               Major               Minor                                 --------------------------------------------------------------------------------   O.D.   Tolerance    O.D.   Tolerance                                    O.D.   Tolerance    O.D.   Tolerance    O.D.   Tolerance    O.D.   Tolerance--------------------------------------------------------------------------------------------------------------------------------------------------------8...............................     0.84  ±0     0.51  ±0                                                .04                 .036...............................      .93  ±.      .56  ±.     1.02  ±.     0.56  ±.     1.65  ±0     0.67  ±0                                                 04                  03                  04                  03                 .06                 .054...............................     1.05  ±.      .61  ±.     1.15  ±.      .61  ±.     1.85  ±.      .75  ±.                                                 04                  03                  04                  03                  06                  053...............................     1.14  ±.      .68  ±.     1.26  ±.      .68  ±.     1.99  ±.      .77  ±.                                                 04                  03                  04                  03                  06                  052...............................     1.24  ±.      .73  ±.     1.35  ±.      .73  ±.     2.10  ±.      .81  ±.                                                 04                  03                  04                  06                  06                  051...............................     1.40  ±.      .81  ±.     1.55  ±.      .81  ±.     2.43  ±.      .97  ±.                                                 04                  03                  04                  03                  06                  051/0.............................     1.51  ±.      .93  ±.     1.67  ±.      .93  ±.                                                 04                  03                  04                  032/0.............................     1.63  ±.      .99  ±.     1.85  ±.      .99  ±.                                                 04                  03                  04                  033/0.............................     1.77  ±.     1.03  ±.     2.00  ±.     1.03  ±.                                                 04                  03                  04                  034/0.............................     1.89  ±.     1.10  ±.     2.10  ±.     1.10  ±.                                                 04                  03                  04                  03--------------------------------------------------------------------------------------------------------------------------------------------------------
                                                      Table 6_Nominal Diameters of Heavy Jacketed Cords With Tolerances In Inches_600 Volts------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------                                                                        2-conductor          3-conductor          4-conductor          5-conductor          6-conductor          7-conductor                        Conductor size_AWG                         -----------------------------------------------------------------------------------------------------------------------------                                                                    Diameter  Tolerance  Diameter  Tolerance  Diameter  Tolerance  Diameter  Tolerance  Diameter  Tolerance  Diameter  Tolerance------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------14................................................................      0.64  ±0      0.67  ±0      0.71  ±0      0.78  ±0      0.83  ±0      0.89  ±0                                                                                   .02                  .02                  .02                  .03                  .03                  .0312................................................................       .68  ±.       .72  ±.       .76  ±.       .83  ±.       .89  ±.       .98  ±.                                                                                    02                   03                   03                   03                   03                   0310................................................................       .73  ±.       .80  ±.       .84  ±.       .90  ±.      1.00  ±.      1.07  ±.                                                                                    03                   03                   03                   03                   03                   03------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
                     Table 7_Nominal Diameters of Three-Conductor Portable Power Cables With Tolerances in Inches_601 to 5,000 Volts--------------------------------------------------------------------------------------------------------------------------------------------------------                                                                    Type G-GC        Type SHC-GC (shielded       Type SHD-GC            Type SHD-GC                                                               (nonshielded) 2,000    overall) 2,000 volts      (individually          (individually                                                                      volts         -----------------------     shielded power         shielded power                  Conductor size_AWG or MCM                  -----------------------                          conductors) 2,001-     conductors) 3,001-                                                                                                                 3,000 volts            5,000 volts                                                              Diameter   Tolerance   Diameter   Tolerance  ---------------------------------------------                                                                                                            Diameter   Tolerance   Diameter   Tolerance--------------------------------------------------------------------------------------------------------------------------------------------------------6...........................................................     1.25      +0.10, -     1.39      +0.11, -     1.62      +0.13, -     1.78      +0.14, -                                                                               0.06                   0.07                   0.08                   0.094...........................................................     1.40    +.11, -.07     1.55    +.12, -.08     1.77    +.14, -.09     1.90    +.15, -.103...........................................................     1.48    +.12, -.07     1.62    +.13, -.08     1.84    +.15, -.09     1.98    +.16, -.102...........................................................     1.55    +.12, -.08     1.71    +.14, -.09     1.92    +.15, -.10     2.09    +.17, -.111...........................................................     1.74    +.14, -.09     1.89    +.15, -.09     2.04    +.16, -.10     2.18    +.17, -.111/0.........................................................     1.84    +.15, -.09     2.02    +.16, -.10     2.18    +.17, -.11     2.34    +.19, -.122/0.........................................................     1.99    +.16, -.10     2.16    +.17, -.11     2.29    +.18, -.12     2.46    +.20, -.123/0.........................................................     2.12    +.17, -.11     2.30    +.18, -.11     2.45    +.20, -.12     2.62    +.21, -.134/0.........................................................     2.30    +.18, -.12     2.48    +.20, -.12     2.62    +.21, -.13     2.76    +.22, -.14250.........................................................     2.46    +.20, -.12     2.70    +.22, -.13  ........  ...........  ........  ...........300.........................................................     2.63    +.21, -.13     2.84    +.23, -.14  ........  ...........  ........  ...........350.........................................................     2.75    +.22, -.14     2.97    +.24, -.15  ........  ...........  ........  ...........--------------------------------------------------------------------------------------------------------------------------------------------------------
               Table 8_Fuse Ratings or Instantaneous Setting of Circuit Breakers for Short-Circuit Protection of Portable Cables and Cords--------------------------------------------------------------------------------------------------------------------------------------------------------                                                                                                                              Maximum allowable circuit                   Conductor size_AWG or MCM                    Ohms/1,000 ft. at 25 °C.     Maximum allowable fuse         breaker instantaneous                                                                                                    rating (amperes)            setting (amperes) \1\--------------------------------------------------------------------------------------------------------------------------------------------------------14............................................................                          2.62                            20                            5012............................................................                          1.65                            30                            7510............................................................                          1.04                            40                           1508.............................................................                          .654                            80                           2006.............................................................                          .410                           100                           3004.............................................................                          .259                           200                           5003.............................................................                          .205                           250                           6002.............................................................                          .162                           300                           8001.............................................................                          .129                           375                         1,0001/0...........................................................                          .102                           500                         1,2502/0...........................................................                          .081  ............................                         1,5003/0...........................................................                          .064  ............................                         2,0004/0...........................................................                          .051  ............................                         2,500250...........................................................                          .043  ............................                         2,500300...........................................................                          .036  ............................                         2,500350...........................................................                          .031  ............................                         2,500400...........................................................                          .027  ............................                         2,500450...........................................................                          .024  ............................                         2,500500...........................................................                          .022  ............................                         2,500--------------------------------------------------------------------------------------------------------------------------------------------------------\1\ Higher circuit-breaker settings may be permitted for special applications when justified.
                                           Table 9_Specifications for Portable Cables Longer Than 500 Feet \1\--------------------------------------------------------------------------------------------------------------------------------------------------------                                                                                                  Normal ampacity at 60                   Conductor size_AWG or MCM                    Max. allowable length (feet)   °C. copper temperature     Resistance at 60 °C.                                                                                                  (40 °C. ambient)        copper temperature (ohms)--------------------------------------------------------------------------------------------------------------------------------------------------------6.............................................................                           550                            50                         0.5124.............................................................                           600                            70                          .3533.............................................................                           650                            80                          .3022.............................................................                           700                            95                          .2581.............................................................                           750                           110                          .2201/0...........................................................                           800                           130                          .1852/0...........................................................                           850                           150                          .1573/0...........................................................                           900                           175                          .1304/0...........................................................                         1,000                           200                          .116250...........................................................                         1,000                           220                          .098300...........................................................                         1,000                           240                          .082350...........................................................                         1,000                           260                          .070400...........................................................                         1,000                           280                          .061450...........................................................                         1,000                           300                          .054500...........................................................                         1,000                           320                          .050--------------------------------------------------------------------------------------------------------------------------------------------------------\1\ Fuses shall not be used for short-circuit protection of these cables. Circuit breakers shall be used with the instantaneous trip settings not to  exceed the values given in Table 8.

[33 FR 4660, Mar. 19, 1968; 33 FR 6345, Apr. 26, 1968, as amended at 42 FR 8373, Feb. 10, 1977]

Appendix II to Subpart D of Part 18
                             LIST OF FIGURES------------------------------------------------------------------------ Figure  No.                                 Title------------------------------------------------------------------------      1  Typical layout drawing of a machine.      2  Sample bill of material (to accompany layout drawing shown on          figure 1)      3  Material to be included with the operating instructions on or          with the wiring diagram submitted to each customer.      4  Sample factory inspection form.      5  Typical plane joint.      6  Typical combination joint.      7  Typical threaded joint.      8  Typical threaded straight stuffing box and packing gland lead          entrance with provision for hose conduit.      9  Typical slip-fit straight-type and angle-type stuffing box and          packing gland lead entrance.     10  Typical slip-fit angle-type stuffing box and packing gland lead          entrance and typical plug for spare lead entrance hole.------------------------------------------------------------------------

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Figure 2—Sample Bill of Material

B. of M. No. ____Date ______Revision             Date    1. ______2. ______3. ______4. ______5. ______

Bill of Material (Electrical)

(Manufacturing Company)      Model: ____________________
(Unit Name)              Approval 2G– ____________________
Motor: ____________________
(Manufacturing Company)    Frame____________________

___ Hp., ___ Volts, ___ Ph.,

___ Cy., ___ R.P.M.

X/P__________(Date).

______(Date) Extension.

Starter: ____________________
(Manufacturing Company)    Model____________________

____Hp., ____Volts.

X/P(Date)

______ Extension.

(Date)

Cable—Motor to Starter:

Cond. No. ___, ___&inch;

O.D., ___′ Long

Hose—Motor to Starter Cable:

___&inch; I.D., ___&inch; O.D., ___ ′ Long

Portable (Trailing) Cable—

Type:____________________

Cond. No. ___, ___&inch;

O.D., ___′ Long

Hose—for Portable Cable:

___&inch; I.D., ___&inch; O.D., ___′ Long

Hose Clamps—

2 for Motor-Starter Hose conduit ___&inch; D

1 for Portable Cable Hose conduit __&inch; D*

*Only when short length of hose is used. Trolley Tap—

(Manufacturing Company)      

Model ______________ with ___-ampere fuse.

Rail Clamps, 2.

1 Ground Clamp, Cat. No. ___

(Manufacturing Company)      

1 Return Power Conductor, Cat. No. ___

(Manufacturing Company)       or—as Optional

Plug on outby end of potable cable for insertion into receptacle on distribution box or equivalent with short-circuit protective device set at ___ amperes.

Static-free Belt

Model

Style

Catalog No. ___,

(Manufacturing Company)      

Guard for Belt—

Material____________________

Overall Dimensions ___&inch; Long × ___&inch;

Wide ×___&inch; High

Note: The foregoing is intended as a guide. Additional electrical components used shall be completely identified.

Figure 3—Material To Be Included With the Operating Instructions—on or With the Wiring Diagram Submitted to Each Customer

(Sometimes referred to as “Caution Statement”)

caution

To retain “permissibility” of this equipment the following conditions shall be satisfied:

1. General safety. Frequent inspection shall be made. All electrical parts, including the portable cable and wiring, shall be kept in a safe condition. There shall be no openings into the casings of the electrical parts. A permissible distribution box shall be used for connection to the power circuit unless connection is made in fresh intake air. To maintain the overload protection on direct-current machines, the ungrounded conductor of the portable cable shall be connected to the proper terminal. The machine frame shall be effectively grounded. The power wires shall not be used for grounding except in conjunction with diode(s) or equivalent. The operating voltage should match the voltage rating of the motor(s).

2. Servicing. Explosion-proof enclosures shall be restored to the state of original safety with respect to all flame arresting paths, lead entrances, etc., following disassembly for repair or rebuilding, whether by the owner or an independent shop.

3. Fastenings. All bolts, nuts, screws, and other means of fastening, and also threaded covers, shall be in place, properly tightened and secured.

4. Renewals and repairs. Inspections, repairs, or renewals of electrical parts shall not be made unless the portable cable is disconnected from the circuit furnishing power, and the cable shall not be connected again until all parts are properly reassembled. Special care shall be taken in making renewals or repairs. Leave no parts off. Use replacement parts exactly like those furnished by the manufacturer. When any lead entrance is disturbed, the original leads or exact duplicates thereof shall be used and stuffing boxes shall be repacked in the approved manner.

5. Cable requirements. A flame-resistant portable cable bearing a MSHA assigned identification number, adequately protected by an automatic circuit-interrupting device shall be used. Special care shall be taken in handling the cable to guard against mechanical injury and wear. Splices in portable cables shall be made in a workmanlike manner, mechanically strong, and well insulated. Not more than five temporary splices are permitted in a portable cable regardless of length. Connections and wiring to the outby end of the cable shall be in accordance with recognized standards of safety.

Figure 4—Sample Factory Inspection Form

Date ______Inspector ____________

machine

Designation:____________________
Type: ______ Serial No. ____________________

motor

Manufacturer: ____________________
Serial No.: ___ Type: ____________________
Frame: ____________________

Hp.__ F.L. Speed:__ Volts:__ Amps._

Winding: ___ X/P No. ___ (or parts list designation).

starter

Manufacturer: ____________________
Serial No. ___ Type:____________________

Hp. ___ Volts: ___ X/P No. ___ (or parts list designation).

Short-circuit protection ___ amps.

Overload-current protection ___ amps.

portable cable

Manufacturer: _________________

Type: ______ Conductors: _______

Length: ___ O.D. ___ MSHA No. ____

Is all wiring around machine adequately protected from mechanical damage?

By hose conduit_____, Troughs ____________________
Metal tubing _____, Other ____________________
By removal of all sharp corners or edges? ____________________
Is wiring separated from hydraulic components? ____________________
Is an adequate insulated strain clamp provided for the portable cable? ____________________
Are all packing glands properly packed so that 1/8-inch clearance remains between packing nut and stuffing box? ____________________
Are lockwashers (or equivalent) provided for all explosion-proof enclosure fastenings? ____________________
Are all plane joints securely fastened so that an 0.005-inch feeler gage cannot be inserted?____________________
Are all threaded covers secured? ____________________
How? ____________________
Are all electrical connections secure ____and properly insulated where necessary? ____________________

Note: Add appropriate material for each explosion-proof enclosure when more than a motor and starter are on a machine.

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[33 FR 4660, Mar. 19, 1968, as amended at 42 FR 8373, Feb. 10, 1977; 42 FR 25855, May 20, 1977]

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