46 C.F.R. § 54.01-5   Scope (modifies U–1 and U–2).


Title 46 - Shipping


Title 46: Shipping
PART 54—PRESSURE VESSELS
Subpart 54.01—General Requirements

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§ 54.01-5   Scope (modifies U–1 and U–2).

(a) This part contains requirements for pressure vessels. Table 54.01–5(a) gives a breakdown by parts in this subchapter of the regulations governing various types of pressure vessels, boilers, and thermal units.

(b) Pressure vessels are divided into Classes I, I-L (low temperature), II, II-L (low temperature), and III. Table 54.01–5(b) describes these classes and sets out additional requirements for welded pressure vessels.

(c) The requirements for pressure vessels by class are as follows:

(1) Class I-L and II-L pressure vessels must meet the applicable requirements in this part.

(2) Pressure vessels containing hazardous materials as defined in §150.115 of this chapter must meet the requirements of this part or, as applicable, the requirements in 49 CFR parts 171–177 or part 64 of this chapter.

(3) Except as provided in paragraph (c)(4) of this section, Classes I, II, and III pressure vessels not containing hazardous materials must be designed and constructed in accordance with the requirements in Section VIII, division 1, of the ASME Code and must be stamped with the ASME “U” symbol. These pressure vessels must also comply with the requirements that are listed or prescribed in paragraphs (d) through (g) of this section. Compliance with other provisions in this part is not required.

(4) Classes II and III pressure vessels that have a net internal volume of less than 0.14 cubic meters (5 cubic feet) and do not contain hazardous materials must be stamped with either the ASME “U” or “UM” symbol. Compliance with other provisions in this part is not required.

(d) Pressure vessels described in paragraph (c)(3) of this section must—

(1) Have detailed plans that include the information required by §54.01–18 (approved by the Office of Management and Budget under OMB control number 2130–0181);

(2) Meet §54.01–35, §54.20–3(c), and §54.25–3 of this part;

(3) Have pressure relief devices required by subpart 54.15;

(4) Meet the applicable requirements in §§54.10–3, 54.10–20, and 54.10–25 for inspection, reports, and stamping;

(5) If welded, meet the post weld heat treatment and minimum joint and radiography requirement in Table 54.01–5(b); and

(6) If a steam generating pressure vessel, meet §54.01–10.

(e) The plans required by paragraph (d)(1) of this section must be certified by a registered professional engineer to meet the design requirements in paragraph (d) of this section and in section VIII, division 1, of the ASME Code. The certification must appear on all drawings and analyses. The plans must be made available to the Coast Guard prior to the inspection required by §54.10–3(c).

(f) If a pressure vessel has more than one independent chamber and the chambers have different classifications, each chamber must, as a minimum, meet the requirements for its classification. If a single classification for the entire pressure vessel is preferred, the classification selected must be one that is required to meet all of the regulations applicable to the classification that is not selected. For example, if one chamber is Class I and one chamber is Class II-L, the only single classification that can be selected is Class I-L.

(g) The design pressure for each interface between two chambers in a multichambered pressure vessel must be—

(1) The maximum allowable working pressure (gauge) in the chamber with the higher pressure; or

(2) If one chamber is a vacuum chamber, the maximum allowable working pressure (absolute) in the other chamber minus the least operating pressure (absolute) in the vacuum chamber.

Table 54.01-5(a)_Regulation Reference for Boilers, Pressure Vessels, and                              Thermal Units------------------------------------------------------------------------                                                  Part of      Part of                                                 subchapter   subchapter  Service and pressure temperature boundaries    regulating   regulating                                                 mechanical   automatic                                                   design      control------------------------------------------------------------------------Main (power) boiler: All......................           52           62Pressure vessel: All..........................           54           NAFired auxiliary boiler \1\ (combustion products or electricity):  (a) Steam:    More than 103 kPa (15 psig)...............           52    \2\ 62 or                                                                      63    Equal to or less than 103 kPa (15 psig)...           53           63  (b) Hot water heating:    More than 689 kPa (100 psig) or 121 °C           52           63     (250 °F).............................    Equal to or less than 689 kPa (100 psig)             53           63     and 121 °C (250 °F)..............  (c) Hot water supply:    More than 689 kPa (100 psig) or 121 °C           52           63     (250 °F).............................    Equal to or less than 689 kPa (100 psig)             53           63     and 121 °C (250 °F)..............Other:  (a) Fired thermal fluid heaters: All........           52           63  (b) Unfired steam boiler:    More than 206 kPa (30 psig) or 454 °C            52           NA     (850 °F) \3\.........................    Equal to or less than 206 kPa (30 psig)              54           NA     and 454 °C (850 °F)..............  (c) Evaporators and heat exchangers: More              54           NA   than 103 kPa (15 psig) \4\.................  (d) Unfired hot water supply or heating                54           NA   boiler: More than 103 kPa (15 psig) \4\....------------------------------------------------------------------------\1\ Including exhaust gas types.\2\ Boilers with heat input ratings >=12,500,000 Btu/hr. must have  controls that meet part 62. Boilers with heat input ratings  <12,500,000 Btu/hr. must have controls that meet part 63.\3\ Temperature of working fluid.\4\ Relief device is required even if designed for less than 103 kPa (15  psig).
                                                     Table 54.01-5(b)_Pressure Vessel Classification--------------------------------------------------------------------------------------------------------------------------------------------------------                                                                                        Radiography                                             Class limits on    Joint requirements     requirements,      Post weld heat    Shop inspect.  Plan approval        Class           Service contents       pressure and           \1,6,7\       section VIII, ASME  treatment required     required       required                                               temperature                              Code \3,7\             \5,7\--------------------------------------------------------------------------------------------------------------------------------------------------------I...................  (a) Vapor or gas...  Over 600 p.s.i. or   (1) For category    Full on all butt    For carbon or low   Yes \4\......  Yes \4\.                      (b) Liquid.........   700 °F           A; (1) or (2) For   joints regardless   alloy steel, in                      (c) Hazardous        Over 600 p.s.i. or    category B. All     of thickness.       accordance with                       materials \2\.       400 °F.          categories C and    Exceptions listed   Table UCS-56,                                                                 D must have full    in Table UCS-57     regardless of                                                                 penetration welds   of ASME Code do     thickness. For                                                                 extending through   not apply.          other materials,                                                                 the entire                              in accordance                                                                 thickness of the                        with section                                                                 vessel wall or                          VIII, ASME Code.                                                                 nozzle wall.I-L Low temperature.  (a) Vapor or gas...  Over 250 p.s.i. and  (1) for categories  Full on all butt    For carbon or low   Yes..........  Yes.                      ...................   service              A and B. All        joints regardless   alloy steel, in                      (b) Liquid.........   temperature below    categories C and    of thickness.       accordance with                      (c) Hazardous         0 °F             D must have full    Exceptions listed   Table UCS-56,                       materials \2\.      Over 250 p.s.i. and   penetration welds   in Table UCS-57     regardless of                                            service              extending through   of ASME Code do     thickness. For                                            temperature below    the entire          not apply.          other materials,                                            0 °F.            thickness of the                        in accordance                                                                 vessel wall or                          with section                                                                 nozzle wall. No                         VIII, ASME Code.                                                                 backing rings or                                                                 strips left in                                                                 place.II..................  (a) Vapor or gas...  30 through 600       (1) or (2) for      Spot, unless        In accordance with  Yes \4\......  Yes \4\.                      ...................   p.s.i. or 275°   category A. (1),    exempted by UW-     section, VIII of                      (b) Liquid.........   through 700 °F   (2), or (3) for     11(c) of ASME       ASME Code.                      (c) Hazardous        200 through 600       category B.         Code.                       materials \2,3,6\.   p.s.i. or 250°   Categories C and                                            through 400 °F.  D in accordance                                                                 with UW-16 of                                                                 ASME Code.II-L Low temperature  (a) Vapor or gas...  0 through 250        (1) for category    Spot. The           Same as for I-L     Yes..........  Yes.                      ...................   p.s.i. and service   A; (1) or (2) for   exemption of UW-    except that                      (b) Liquid.........   temperature below    category B. All     II(c) of ASME       mechanical stress                      (c) Hazardous         0 °F             categories C and    Code does not       relief may be                       materials \2\.      0 through 250         D must have full    apply.              substituted if                                            p.s.i. and service   penetration welds                       allowed under                                            temperature below    extending through                       subpart 54.30 of                                            0 °F.            the entire                              this chapter.                                                                 thickness of the                                                                 vessel wall or                                                                 nozzle wall.III.................  (a) Vapor or gas...  Under 30 p.s.i. and  In accordance with  Spot, unless        In accordance with  Yes \4\......  Yes \4\.                      (b) Liquid.........   0° through 275   Section VIII of     exempted UW-II(c)   Section VIII of                      (c) Hazardous         °F               AMSE Code.          of ASME Code.       ASME Code.                       materials \2,3,6\.  Under 200 p.s.i.                                            and 0° through                                            250 °F.--------------------------------------------------------------------------------------------------------------------------------------------------------\1\ Welded joint categories are defined under UW-3 of the ASME Code. Joint types are described in Table UW-12 of the ASME Code, and numbered ``(1),''  ``(2)'', etc.\2\ See § 54.20-2.\3\ See §§ 54.25-8(c) and 54.25-10(d).\4\ See §§ 54.01-15 and 54.10-3 for exemptions.\5\ Specific requirements modifying Table UCS-56 of the ASME Code are found in § 54.25-7.\6\ See § 54.20-3 (c) and (f)\7\ Applies only to welded pressure vessels.
(Approved by the Office of Management and Budget under OMB control number 2130–0181)

[CGFR 68–82, 33 FR 18828, Dec. 18, 1968, as amended by CGFR 69–127, 35 FR 9976, June 17, 1970; CGD 77–147, 47 FR 21809, May 20, 1982; 55 FR 696, Jan. 8, 1990; CGD 88–057, 55 FR 24236, June 15, 1990; CGD 85–061, 55 FR 41917, Oct. 16, 1990; CGD 95–027, 61 FR 26000, May 23, 1996; USCG–2000–7790, 65 FR 58460, Sept. 29, 2000]

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